Nissan production way a better ways to make money online alternative to tps

I have visited three former nissan diesel factories in japan ways to make money online this week (today owned by a foreign multinational). The plants operate according to the nissan diesel production system—a bi-product of the famous nissan production way (NPW). I believe that too many lean-lovers focus too heavily on the toyota production system (TPS), and know too little about alternative approaches to world-class production. The core idea of an XPS is exactly that the ways to make money online X should be tailored to the company, and not be a TPS-blueprint. In fact, the NPW might provide a better benchmark for many western ways to make money online manufacturers than the TPS…

The objective of the TPS and the NPW is the ways to make money online same: to achieve world-class operations by reducing waste and reducing lead times. But the approaches have some important differences: where toyota focuses on extreme simplicity and kanban-based supply, nissan focuses on synchronization and technology-driven supply. Nissan relies far more on the use of IT and ways to make money online detailed planning of just-in-time deliveries. In the factories you see a synchronized dance of parts ways to make money online and products flowing seamlessly on the shop-floor and merging with the moving assembly line. Low-tech agvs are the blood flow in the factory, bringing perfectly prepared parts directly to where they are needed ways to make money online and when they are needed (the when is the trick). Yes, toyota achieves the same with kanban, but the approach is still different. The two “never-endings”

The purpose of the nissan production way is to achieve ways to make money online “boundless synchronization with customers and boundless exposure of problems and ways to make money online innovation”. Thus there are two key aspects: synchronization and kaizen—known as the “two never-endings”. Ideal synchronization means “produce when consume”. In reality this means supply when consume, with a never-ending quest to make just-in-time supply perfect. The overall objective is to reduce lead-times.

NPW was introduced in 1994. The basis of the NPW is gemba kanri: shop-floor management performed by experienced and trained foremen. The factory is managed based on the real situation on ways to make money online shop-floor compared to the plan. There are two situations: normal and abnormal production. For any abnormal activities that deviates from the plan or ways to make money online the standard, the improvement loop is started right on the shop-floor; after analysis of current operations the wanted operation is designed, tested and verified, before becoming the new standard. Employees are trained in the new standard and it becomes ways to make money online the normal situation. Daily meeting structures, the andon system and foremen’s daily work keep this ecosystem alive and thriving.

Nissan’s XPS deserves attention from more western companies. Compared to toyota, the synchronization philosophy of nissan is more geared towards lower-volume, higher-variety and more high-tech manufacturing. Exactly the type of characteristics that western economies claim to ways to make money online have. Be warned though; even if the system is simple in concept, it requires a level of discipline that is rare to ways to make money online find outside the japanese society. However, western plants like nissan in sunderland has proven many times ways to make money online that world-class effectiveness is achievable with an approach like NPW. Is it possible? Yes it is!

The statement that the nissan system is a better alternative ways to make money online to TPS is a silly statement. By and large nissan copies toyota. If you look at the underlying philosophy they are talking ways to make money online about the same thing–continuous improvement through surfacing problems and solving them one by ways to make money online one. Specific surface manifestations like how much automation you use in ways to make money online a particular area and whether or not you use a ways to make money online cart are simply countermeasures being tried at different places and ways to make money online times. Toyota has been all over the board in the use ways to make money online of automation and IT. They have kept a very consistent philosophy over decades of ways to make money online solving problems at the gemba and striving for simplicity. They highly value people development and kaizen and normally will ways to make money online move away from technology, like a lot of automation, when they determine it reduces flexibility and reduces kaizen. Nissan does not seem to have as strong and consistent ways to make money online a philosophy of developing people and their system these days ways to make money online is probably influenced by the fact that renault, a french company, owns them. Nissan sees to be more tool focused, which I agree makes them an easier fit for american ways to make money online companies, in that it is more similar to what we do. It is not necessarily the best way as we depend ways to make money online far too much on tools to solve our problems and ways to make money online far too little of gray matter and persistence to do ways to make money online what it takes to solve the problem and achieve the ways to make money online target.

Nissan did a major turnaround when carlos ghosn became the ways to make money online president & COO in the late 90s. Anyone interested in policy deployment should read “turnaround” by david mcgee. It does an excellent job of describing effective actions by ways to make money online a leadership team. Ghosn was one of a handful of ceos that truly ways to make money online did make a meaningful contribution to turning around a global ways to make money online organization. They did push effective decision making down to much lower ways to make money online levels within the organization in a very short period of ways to make money online time. I have created a one-page summary of their original plan. If anyone wants a copy…find my e-mail info and send me a note….I’ll send it to you.

Nissan and toyota have always been strong competitors and anything ways to make money online toyota does, nissan as a cultural norm would rather do it in ways to make money online a different way or do something similar but call it ways to make money online something different. Whereas honda and hyundai more freely copied TPS practices. Ford and GM used to act the same way in ways to make money online the 1950s and 60s when they were the big dogs ways to make money online in the auto industry.

As dr.Liker suggests the underlying philosophies of continuous improvement programs are ways to make money online pretty universal. Most organizations adopt “programs” like lean (TPS), six sigma and years ago TQM and they do get ways to make money online better. But very few organizations actually transform and become highly effective ways to make money online at improving. Toyota and honda (which is much more secretive) are two companies that have become highly effective at improving ways to make money online for a very long period of time. Nissan had a major burst in improvement effectiveness in the ways to make money online early 2000s perhaps to 2005 or 06. And then their rate of improvement slowed down.

But they largely use the same tools. Most of these tools predate toyota. They have been around for 100 years, since the early days of the industrial revolution. Toyota and a handful of other organizations (autoliv, OC tanner, cogent power to name a few) are amazing because of the depth and breadth of their ways to make money online improvement activities. They use the same tools but I think (my opinion) is the leadership teams manage differently. There is a high degree of humility at the leadership ways to make money online level for every company I know that is highly effective ways to make money online at improving.

I would take back my statement suggesting nissan does not ways to make money online have deep thinking people and their own way. I have studied them in the past and the similarities ways to make money online were much greater then the differences with toyota. I agree that a lot of the concepts pred-ate toyota and toyota borrowed many of them. I also observed that nissan got away from its roots ways to make money online in the 1990s and was also made some bad business ways to make money online decisions. They were struggling on the verge of bankruptcy for many ways to make money online years before renault and ghosn saved them. What ghosn did was western management–close plants, switch to lower cost suppliers,and develop more visually appealing products—things a traditional japanese company would have a hard time ways to make money online doing. He also was smart enough to take a small group ways to make money online to nissan and let nissan run operations and product development ways to make money online as they are really good at it. He then let nissan develop and make some renault badged ways to make money online small cars and renault learned a lot about operational excellence ways to make money online from nissan and nissan learned how to be run more ways to make money online like a western business. When it comes to supplier relationships I prefer the toyota ways to make money online partnership model but the traditional purchasing model can work. There are a number of aspects of the way toyota ways to make money online integrates value streams and is relentless about waste elimination through ways to make money online continuous improvement and also believes strongly in respect for people ways to make money online from customers to society to outside partners and inside team ways to make money online members that align with my view of an excellent enterprise. But businesses that do not do these things can make ways to make money online money–seem to usually have a rockier road over 50 years ways to make money online with reorgs, plant closures, sweeping org changes with people losing jobs, etc. And certainly there are excellent companies that seem to be ways to make money online on a strong long term trend like P&G and amazon–interestingly both have been working for a while to implement ways to make money online TPS hiring people with toyota backgrounds.

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